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Wilsonart® Laminate Sustainability Information

Product Construction

High pressure decorative laminate (HPDL) is commonly used as the decorative surface for residential and commercial countertops and cabinets, work surfaces, laboratory surfaces, backsplashes, partitions, retail fixtures, panel applications, furniture, built-ins, signage/displays, decorative wainscoting, walls and floors.HPDL is a paper-based product created by bonding melamine-impregnated decorative papers to layers of resin-treated kraft paper under high heat and pressure. In the press, decorative papers are permanently bonded to the kraft paper to form a sheet of laminate.Laminate is made up of several components and key ingredients:

High Pressure Laminate Surface

The Overlay (or Wear Layer) is made from alpha-cellulose wood fibers which primarily come from softwood trees. The lignin is removed from the fibers and they are lightly refined. The long fibers provide strength to the overlay paper. These lightweight papers are very absorbent and carry melamine resin and aluminum oxide from the impregnation process. Overlay paper is similar to the paper used in tea bags or coffee filters. In many cases, the paper machines that make filter papers also make overlay papers!

Decorative paper (solid colors and base papers used for print designs)use alpha cellulose because it does not discolor when exposed to heat and light. Fibers content includes Eucalyptus (primary), small amounts of cotton and some hardwood. The cotton fibers used are not suitable for making most types of thread. Solid color sheets contain a pacifying agent, titanium dioxide and environmentally safe pigments. Print base paper also contains TiO2 and small amounts of pigment for color control. Printed designs are usually rotogravure printed, but may also be digitally printed.

Kraft paper layers comprise soft/hard wood from FSC Controlled Wood sources and post-consumer recycled paper (similar to what is used in paper grocery bags). Kraft paper provides the strength and impact resistance to the laminate and gives it the primary performance characteristics (such as post-formability). The paper is not bleached.

Melamine resin saturates the top layer of paper for hardness and scuff resistance. Thermoset melamine resin produces a hard chemically resistant surface that is transparent and visually stable upon exposure to light. Melamine is a synthetic resin derived from the natural gas and petroleum industries. It is water white and inert to most common household chemicals.

Phenolic resin saturates the Kraft paper layers for strength and flexibility. Phenolic resin is a thermoset resin based on the chemistry developed for Bakelite over 100 years ago. It is derived from natural gas and petroleum products. The red-brown color is partially responsible for the color of the core layers in a sheet of laminate. It provides strength and impact resistance to the paper layers, as well as postforming performance to the laminate when cooked in the appropriate cycle.

FSC® Certified Wood = 70% total by weight

Total Resin Content = 30% total by weight

How we manufacture laminate at Wilsonart:

The manufacture of laminate actually consists of two processes — one for the decorative surface of the product and one for the core material. These two processes come together at the press as melamine treated decorative papers are permanently bonded to the resin-treated kraft paper to form a sheet of laminate. Here's a friendly PDF visual for download, How we make laminate.

Our Sustainability Laminate Journey:

Our commitment to Sustainability and environmental responsibility has been a part of Wilsonart’s culture and success for over fifty years. In recent years as a responsible member of the global community, our manufacturing and distribution networks have grown into a worldwide network and our impact on the environment has become an integral part of our day-to-day practice. The fact is, environmental stewardship is a policy to us, not a one-time project. It’s simply good business. See our journey

USGBC LEED® Credits may be obtained in these areas:

MR 4 Recycled Content

Wilsonart® Laminate (Type 335) contains a minimum of 34% post-consumer recycled content
SCS-MC-002028. This is the highest percentage of post-consumer content in our industry (as published on our competitor’s websites).

Wilsonart Laminate (Types 350, 376) contains a minimum of 23% post-consumer recycled content
SCS-MC-03133.

Wilsonart Laminate (Type 107) contains a minimum of 17% post-consumer recycled content
SCS-MC-03131.

Wilsonart Laminate backers (Types 203, 207) contain a minimum of 32% post-consumer recycled content SCS-MC-002027.

Wilsonart Laminate backers (Types 202, 220, 230) contain a minimum of 66% post-consumer recycled content SCS-MC-02478.

MR 5 Regional Materials

Wilsonart Laminate is manufactured in Temple, Texas and Fletcher, North Carolina.

MR 6 Rapidly Renewable Materials

Approximately 10% of Wilsonart Laminate contains wood from rapidly renewable resources; primarily eucalyptus.

MR 7 Certified Wood

Wilsonart was the first North American Laminate manufacturer to receive Forest Stewardship Council® Chain of Custody (CoC) Certification SCS-COC-002415. All standard Wilsonart Laminates are available on request as FSC Mix Credit. Read for complete details.

IEQ 4.4 Low-Emitting Materials – Composite Wood and Agrifiber Products

Laminate adhesives and substrates that support Wilsonart products must not contain added urea-formaldehyde resins.

IEQ 4.5 Low-Emitting Materials – Systems Furniture and Seating

Wilsonart Laminate exceeds the industry’s highest standards for Indoor Air Quality, with UL GREENGUARD Gold Certification for low chemical emissions on all laminate types. Also, Wilsonart Laminates received SCS Indoor Advantage™ Gold SCS-IAQ-02654 certification by SCS Global Services. Wilsonart Laminate contains no added urea-formaldehyde resins.

Industry Certifications/Compliance's

FSC-logo NSF-logo SCS Certified-logo GreenGuard-logo USGBC